1. ບົດແນະນຳ
This manual provides essential information for the installation, operation, and maintenance of your HALLOMOTOR Sine Wave Intelligent EBike Controller and SW900 Display. This system is designed for 48V-72V battery systems, delivering 2000W-4000W of power with a 60A current rating and an 18 MOSFET configuration for smooth and efficient electric bicycle performance. Please read this manual thoroughly before installation and use to ensure proper function and safety.
2. ຜະລິດຕະພັນເກີນview
The HALLOMOTOR EBike Controller and SW900 Display system consists of a high-performance sine wave controller and a digital display unit. The controller manages power delivery to the motor, while the display provides real-time riding data and allows for system configuration.
ຮູບທີ 2.1: The HALLOMOTOR Sine Wave Intelligent EBike Controller (bottom) and the SW900 Display (top). The controller is a black, finned aluminum casing with numerous wires extending from one end. The display is a rectangular black unit with a digital screen and control buttons on the left side, connected by a cable.
ຮູບທີ 2.2: ໃກ້ຊິດ view of the HALLOMOTOR EBike Controller, showcasing the extensive wiring harness. Various colored wires with different connectors are visible, including thick power cables, motor phase wires, and smaller signal wires for accessories and sensors. A yellow XT90 connector is also visible.
ຮູບທີ 2.3: Dimensions of the EBike Controller. The image indicates a length of 26.5 cm, a width of 9.5 cm (including mounting bracket), and a height of 5.0 cm. The main body length is approximately 23.5 cm.
ຮູບທີ 2.4: Product label on the side of the Sine Wave Controller. It displays the model number RM607260ASVPR, Rated Voltage: DC60V/72V, Maximum Current: 60±1A, Rated Current: 30A, Speed Set: 1-4.2V, Brake Input: Low-Level, and Low Voltage Protection: DC50/60±1V.
ຮູບທີ 2.5: Detailed wiring diagram for the EBike Controller. Key connections are numbered and labeled: 1. Motor Cable connection (3-Phase), 2. Power Supply Cable XT90, 3. Light, 4. Electric Lock, 5. Self Learning, 6. Display, 7. Reverse, 8. Throttle, 9. Brake, 10. Cruise, 11. Speed Limit, 12. PAS (Pedal Assist System), 13. Alarm, 14. Hall sensor wires.
ຮູບທີ 2.6: The SW900 Display unit. This digital display shows speed, odometer (ODO), trip distance, battery level, power output (WATT), and pedal assist system (PAS) level. It features control buttons on the left for navigation and settings.
3. ຂໍ້ມູນຈໍາເພາະ
| ຄຸນສົມບັດ | ຂໍ້ມູນຈໍາເພາະ |
|---|---|
| ຕົວແບບ | RM607260ASVPR |
| ອັນດັບທີtage | DC60V/72V (Universal Voltage) |
| ປັດຈຸບັນສູງສຸດ | 60 ± 1A |
| ອັນດັບປັດຈຸບັນ | 30A |
| ພະລັງງານທີ່ໄດ້ຮັບການຈັດອັນດັບ (48V) | 1382W |
| ພະລັງງານທີ່ໄດ້ຮັບການຈັດອັນດັບ (52V) | 1498W |
| ພະລັງງານທີ່ໄດ້ຮັບການຈັດອັນດັບ (60V) | 1320W |
| ພະລັງງານທີ່ໄດ້ຮັບການຈັດອັນດັບ (72V) | 2073W |
| Peak Power (48V) | 2880W |
| Peak Power (52V) | 3120W |
| Peak Power (60V) | 3600W |
| Peak Power (72V) | 4320W |
| MOSFETs | 18 |
| ວິທີການກວດຈັບຕຳແໜ່ງຂອງ rotor | ເຊັນເຊີ Hall |
| ກໍານົດຄວາມໄວ | 1-4.2V |
| ການປ້ອນຂໍ້ມູນເບກ | ລະດັບຕ່ ຳ |
| ຕ່ ຳtage ການປົກປ້ອງ | DC50V/60V ± 1V |
| ຂະໜາດ (L x W x H) | 26.5cm x 9.5cm x 5.0cm (approximate, including mounting bracket) |
| ກັນນ້ຳເກຣດ | IP65 |
ໜ່ວຍ ສະແດງຜົນ: SW900 Digital Display
- Functions: Speed, Odometer (ODO), Trip Distance, Battery Level, Power Output (WATT), PAS Level.
- Compatibility: Designed to work seamlessly with the HALLOMOTOR Sine Wave Controller.
4. ການຕິດຕັ້ງແລະການຕິດຕັ້ງ
Proper installation is crucial for the safe and efficient operation of your e-bike system. If you are unsure about any steps, it is recommended to seek assistance from a qualified e-bike technician.
4.1 ຂໍ້ຄວນລະວັງຄວາມປອດໄພ
- Always disconnect the battery before performing any installation or maintenance.
- ໃຫ້ແນ່ໃຈວ່າການເຊື່ອມຕໍ່ທັງຫມົດແມ່ນປອດໄພແລະຖືກ insulated ຢ່າງຖືກຕ້ອງເພື່ອປ້ອງກັນບໍ່ໃຫ້ວົງຈອນສັ້ນ.
- ກວດສອບວ່າຫມໍ້ໄຟ voltage matches the controller's specified voltage ຊ່ວງ (48V-72V).
- ໃສ່ອຸປະກອນຄວາມປອດໄພທີ່ເຫມາະສົມ, ລວມທັງການປ້ອງກັນຕາ.
4.2 Mounting the Controller and Display
- ຕົວຄວບຄຸມ: Mount the controller in a location that is protected from direct water exposure and physical impact, allowing for adequate airflow for cooling. Use the integrated mounting bracket and appropriate fasteners.
- ຈໍສະແດງຜົນ: Mount the SW900 display securely on your handlebar in a position that is easily visible and accessible while riding.
4.3 Wiring Connections (Refer to Figure 2.5)
- Motor Cable (3-Phase): Connect the three thick motor phase wires (typically green, blue, yellow) from the controller to the corresponding motor phase wires. Ensure correct color matching.
- ສາຍໄຟເຊັນເຊີ Hall: Connect the smaller Hall sensor wires from the controller to the motor's Hall sensor connector. These are crucial for smooth motor operation.
- Power Supply Cable (XT90): Connect the main power cable (XT90 connector) from the controller to your e-bike battery. Ensure polarity is correct (red to positive, black to negative).
- ລັອກໄຟຟ້າ: Connect the electric lock wires (if applicable) to your ignition switch or power button.
- ຈໍສະແດງຜົນ: Connect the SW900 display cable to the designated display port on the controller.
- ຄັນເລັ່ງ: Connect the throttle cable to the controller's throttle input.
- PAS (ລະບົບຊ່ວຍຖີບ): Connect the PAS sensor cable to the controller's PAS input.
- ເບກ: Connect the brake lever cut-off switches (if equipped) to the controller's brake input. This provides a low-level brake signal to cut motor power when braking.
- Light/Alarm/Reverse/Cruise/Speed Limit: Connect any optional accessories such as lights, alarm systems, reverse function, cruise control, or speed limit switches to their respective ports on the controller as needed.
- Self-Learning Wires: These two wires are typically used for initial motor pairing. Connect them briefly, allow the motor to spin, then disconnect. Refer to specific self-learning instructions if provided with your motor.
After all connections are made, double-check them for security and correctness before connecting the battery.
5. ຄໍາແນະນໍາການດໍາເນີນງານ
The SW900 display provides an intuitive interface for controlling and monitoring your e-bike.
5.1 ເປີດ/ປິດ
- To power on the system, press and hold the power button on the SW900 display for a few seconds.
- ເພື່ອປິດເຄື່ອງ, ໃຫ້ກົດປຸ່ມເປີດປິດຄ້າງໄວ້ອີກຄັ້ງຈົນກ່ວາຈໍສະແດງຜົນປິດ.
5.2 ຫນ້າທີ່ສະແດງຜົນ
The SW900 display shows various parameters:
- ຄວາມໄວ: Current riding speed (Km/h or Mph).
- ODO: Total odometer reading (total distance traveled).
- ການເດີນທາງ: Trip distance for the current ride.
- ລະດັບຫມໍ້ໄຟ: ການສະແດງກາຟິກຂອງການສາກແບັດເຕີຣີທີ່ເຫຼືອ.
- ວັດ: Real-time power output from the motor.
- ລະດັບ PAS: Current Pedal Assist System level (e.g., 0-5).
5.3 Adjusting PAS Level
Use the '+' and '-' buttons on the display to increase or decrease the pedal assist level. Level 0 typically means no assist, while higher numbers provide more motor assistance.
5.4 ເມນູການຕັ້ງຄ່າ
The SW900 display usually has a settings menu accessible by pressing a combination of buttons (e.g., power and '+' simultaneously). This menu allows for configuration of parameters such as wheel size, speed unit (Km/h/Mph), battery voltage, and more. Refer to the specific SW900 display manual for detailed instructions on navigating and adjusting settings.
6. ບໍາລຸງຮັກສາ
Regular maintenance helps ensure the longevity and reliable performance of your e-bike controller and display.
- ຮັກສາຄວາມສະອາດ: Periodically wipe down the controller and display with a soft, damp ຜ້າ. ຫຼີກເວັ້ນການນໍາໃຊ້ສານເຄມີທີ່ຮຸນແຮງຫຼືວັດສະດຸຂັດ.
- ກວດສອບການເຊື່ອມຕໍ່: Regularly inspect all wiring connections for tightness and signs of corrosion or damage. Ensure all connectors are fully seated.
- ປ້ອງກັນຈາກນ້ໍາ: While the controller has an IP65 waterproof rating, avoid submerging it in water or exposing it to high-pressure water jets. Ensure the display is also protected from heavy rain.
- ຫຼີກລ້ຽງການທໍາລາຍທາງດ້ານຮ່າງກາຍ: Protect the controller and display from impacts or drops.
- ອຸນຫະພູມ: Operate and store the components within their specified temperature ranges to prevent damage.
7. ການແກ້ໄຂບັນຫາ
This section addresses common issues you might encounter. For more complex problems, consult a professional e-bike technician.
7.1 No Power to Display/Motor
- ກວດສອບຫມໍ້ໄຟ: Ensure the battery is charged and properly connected to the controller.
- ການເຊື່ອມຕໍ່ພະລັງງານຕົ້ນຕໍ: Verify the XT90 power cable connection is secure.
- ລັອກໄຟຟ້າ: If an electric lock is used, ensure it is in the "ON" position.
- ສາຍສະແດງຜົນ: Check the connection between the display and the controller.
7.2 Motor Not Responding
- Throttle/PAS: Ensure the throttle is connected and functioning, and the PAS sensor is correctly installed and aligned.
- ເບກເບກ: Check if the brake cut-off switches are engaged. Disconnect them temporarily to test if they are causing the issue.
- Motor Phase/Hall Wires: Verify all motor phase and Hall sensor wires are securely connected and correctly matched.
- Self-Learning: If the motor is new or has been disconnected, perform the self-learning procedure (briefly connect the self-learning wires, allow motor to spin, then disconnect).
7.3 ການອ່ານຄວາມໄວ/ໄລຍະທາງທີ່ບໍ່ຖືກຕ້ອງ
- ການຕັ້ງຄ່າຂະຫນາດລໍ້: Access the SW900 display settings menu and ensure the correct wheel size is configured.
- ເຊັນເຊີຄວາມໄວ: Check if the speed sensor (if external) is properly installed and functioning.
7.4 ລະຫັດຄວາມຜິດພາດໃນການສະແດງຜົນ
The SW900 display may show error codes. Refer to the specific SW900 display manual for a list of error codes and their corresponding troubleshooting steps.
8. ການຮັບປະກັນແລະການສະຫນັບສະຫນູນ
For warranty information and technical support, please contact your original seller or HALLOMOTOR directly. Keep your purchase receipt as proof of purchase. Specific warranty terms and conditions may vary.
ເມື່ອຕິດຕໍ່ຫາຝ່າຍສະໜັບສະໜູນ, ກະລຸນາກຽມພ້ອມທີ່ຈະໃຫ້ຂໍ້ມູນຕໍ່ໄປນີ້:
- Product Model: HALLOMOTOR 60A Controller + SW900 Display
- ວັນທີຊື້
- ລາຍລະອຽດຂອງບັນຫາ
- Any relevant error codes from the display
