FOXWELL SD203

FOXWELL SD203 Automotive Smoke Machine User Manual

ຮຸ່ນ: SD203

1. ບົດແນະນຳ

The FOXWELL SD203 Automotive Smoke Machine is a professional-grade diagnostic tool designed for quickly and accurately detecting leaks in various automotive systems. Featuring a dual-mode operation (Air and Smoke), a built-in air pump, and advanced smoke generating technology, the SD203 provides an efficient solution for identifying leaks in engine, EVAP, exhaust, intake, fuel tank, and other pipe systems. This manual provides essential information for the safe and effective use of your SD203 device.

FOXWELL SD203 Automotive Smoke Machine

Figure 1: FOXWELL SD203 Automotive Smoke Machine

2. ເນື້ອໃນຊຸດ

Please check the package contents carefully upon receipt to ensure all items are present and undamaged. If anything is missing or damaged, please contact your vendor.

  • FOXWELL SD203 Smoke Leak Detector Unit
  • Smoke Tube
  • Cap Stoppers (23 pieces)
  • Power Cord (for DC 12V connection)
  • ອະແດັບເຕີອັດລົມ
  • ຮູ
  • ຊ່ອງທາງ
  • Intake Adaptor Core
  • Air Drum Rubber
  • ຄູ່ມືຜູ້ໃຊ້ (ເອກະສານນີ້)
Packing List for FOXWELL SD203

Figure 2: Contents of the FOXWELL SD203 package

ວິດີໂອ 1: Unboxing ແລະຫຼາຍກວ່າview of the FOXWELL SD203 components.

3. ຄຸນລັກສະນະຂອງຜະລິດຕະພັນ

  • Dual Mode Testing: Supports both Air Mode for quick leak confirmation and Smoke Mode for precise leak location.
  • Fast Smoke Output: Generates smoke within 2-3 seconds for efficient testing.
  • ປໍ້າລົມໃນຕົວ: Eliminates the need for external air sources, offering convenience and portability.
  • Frequency Conversion Technology: Utilizes advanced technology for enhanced energy efficiency (30% reduction in consumption) and reduced temperature rise (over 40% decrease).
  • Adaptive Temperature Control System: Provides anti-frost protection down to -68°F and overheat protection up to 248°F, ensuring longer operating time and service life.
  • Intuitive Indicators: Equipped with a pressure gauge and an adjustable flow meter for clear and precise leak detection and smoke output regulation.
  • ຂອບເຂດຄໍາຮ້ອງສະຫມັກກວ້າງ: Suitable for various vehicles including cars, motorcycles, ATVs, snowmobiles, light trucks, and boats.
  • Comprehensive System Coverage: Detects leaks in EVAP, EGR, Vacuum, Engine, Intake, Exhaust, Fuel Tank System, Crankcase, Turbo System, and various pipe fittings.
Key features of FOXWELL SD203: Dual Mode, Fast Smoke, Built-in Air Pump, Frequency Conversion

Figure 3: Highlighted features of the SD203.

Adaptive Temperature Control System for FOXWELL SD203

Figure 4: SD203's adaptive temperature control system for anti-frost and overheat protection.

Wide range of applications for FOXWELL SD203 including cars, motorcycles, snowmobiles, tractors, trucks, and boats

Figure 5: The SD203 is suitable for a wide range of vehicles.

4. ຂໍ້ມູນຈໍາເພາະ

ຄຸນ​ລັກ​ສະ​ນະມູນຄ່າ
ຊື່ຍີ່ຫໍ້FOXWELL
ຕົວແບບSD203
ລາຍການFOXWELL SD203 Car Smoke Detector
ຕົ້ນກໍາເນີດຈີນແຜ່ນດິນໃຫຍ່
ປໍ້າລົມໃນຕົວແມ່ນແລ້ວ
ຄວາມກົດດັນຜົນຜະລິດ0.5psi
ໂໝດອາກາດແມ່ນແລ້ວ
ໂໝດຄວັນແມ່ນແລ້ວ
10-minute Work Cycleແມ່ນແລ້ວ
ການປ້ອງກັນການຄວບຄຸມອຸນຫະພູມແມ່ນແລ້ວ
ເຄື່ອງວັດແທກຄວາມດັນແມ່ນແລ້ວ
ເຄື່ອງວັດແທກການໄຫຼແມ່ນແລ້ວ
EVAP Testingແມ່ນແລ້ວ
Variable Frequency Controlແມ່ນແລ້ວ
ຄວາມຍາວຊຸດ32 ຊຕມ
ຄວາມກວ້າງຂອງແພັກເກດ24 ຊຕມ
Height Package15 ຊຕມ
ນ້ໍາຫນັກຊຸດ2.4 ກິ​ໂລ
Comparison table of FOXWELL smoke leak detectors including SD203 specifications

Figure 6: Detailed comparison of SD203 features with other models.

5. ຄໍາແນະນໍາການຕິດຕັ້ງ

Follow these steps to set up your FOXWELL SD203 smoke machine for operation:

  1. Pour in Baby Oil:
    • Remove the oil filler cap on the top of the unit.
    • Use the provided funnel to carefully pour baby oil (test oil) into the oil filler.
    • Observe the liquid level window on the side of the unit. Do not overfill; adding too much test oil may cause oil spraying.
    • Replace the oil filler cap securely.
    Pouring baby oil into the FOXWELL SD203 smoke machine

    Figure 7: Step 1 - Pouring baby oil into the device.

  2. Connect the Smoke Tube:
    • Connect one end of the smoke tube to the "Smoke Vent" port on the back of the SD203 unit.
    • ຮັບປະກັນການເຊື່ອມຕໍ່ທີ່ປອດໄພເພື່ອປ້ອງກັນການຮົ່ວໄຫຼ.
  3. ເຊື່ອມຕໍ່ສາຍໄຟ:
    • Connect the power cord to the "DC 12V" input port on the back of the SD203 unit.
    • Attach the alligator clips of the power cord to a 12V vehicle battery (red clip to positive, black clip to negative).
  4. Prepare for Testing:
    • Identify the system you wish to test (e.g., intake, exhaust, EVAP).
    • Use the appropriate adaptor (e.g., intake adapter cone, inflatable adaptor, cap stoppers) to seal off the system's opening where smoke will be introduced.
    • Hang the SD203 unit using the provided hook in a stable position, ensuring it is level.
    Connecting the intake adapter cone for leak detection

    ຮູບທີ 8: ຕົວຢ່າງample of attaching an intake adapter cone.

6. ຄໍາແນະນໍາການດໍາເນີນງານ

The FOXWELL SD203 offers dual-mode operation for efficient leak detection.

6.1. ການເປີດເຄື່ອງ ແລະ ການເລືອກໂໝດ

  1. Once connected to the 12V battery, the unit will power on.
  2. Use the "Switchover" button to select between Air Mode and Smoke Mode. The corresponding indicator light will illuminate.
  3. Press the "Start/Stop" button to begin the test.
FOXWELL SD203 Dual Mode operation: Air Mode and Smoke Mode

Figure 9: SD203 control panel showing Air and Smoke modes.

6.2. Air Mode Operation

In Air Mode, the device pumps air into the system to quickly assess for leaks without consuming smoke oil.

  • Select Air Mode using the "Switchover" button.
  • Press "Start/Stop". The device will begin pumping air.
  • Observe the pressure gauge.
    • If the pressure gauge value remains constant (e.g., reaches 0.8 bar or above), the system has good tightness, and there is likely no leak.
    • If the pressure drops, it indicates a leak. Proceed to Smoke Mode for precise location.

6.3. Smoke Mode Operation

Smoke Mode is used to visually locate leaks by introducing non-toxic smoke into the system.

  • Select Smoke Mode using the "Switchover" button.
  • Press "Start/Stop". Smoke will begin to generate and exit the smoke tube within 2-3 seconds.
  • Insert the smoke tube into the sealed system.
  • Adjust Smoke Output: Use the adjustable flow meter knob to regulate the smoke output size as needed for your test.
  • Observe for visible smoke escaping from any part of the system to pinpoint the leak location.

Video 2: Demonstration of SD203 operation, including oil filling, connections, and smoke output adjustment.

6.4. Assessing Extent of Leakage

The pressure gauge and flow meter provide indications of the leak's severity:

  • ບໍ່ມີຮົ່ວ: When the pressure gauge value remains constant and the flow meter reads zero (ball at bottom of scale), there is no leakage in the system.
  • ຮົ່ວເລັກ: If the pressure gauge value drops and the ball in the flow meter slowly falls to the bottom of the scale, it indicates a small leak.
  • ຮົ່ວຂະໜາດໃຫຍ່: When the pressure gauge value reaches zero and the flow meter ball never falls to the bottom of the scale, it indicates a large leak.
Diagram showing pressure gauge and flow meter readings for No Leak, Small Leak, and Massive Leak

Figure 10: Interpreting leak severity from the pressure gauge and flow meter.

7. ບໍາລຸງຮັກສາ

Proper maintenance ensures the longevity and optimal performance of your FOXWELL SD203.

  • Smoke Oil Management:
    • Always use high-quality baby oil or approved test oil.
    • ຢ່າຕື່ມໃສ່ອ່າງເກັບນ້ໍາ.
    • Regularly check the oil level through the liquid level window. Refill when low.
    • If the device is not used for an extended period, it is recommended to drain the smoke oil and store the unit dry.
  • ທໍາຄວາມສະອາດ:
    • ເຊັດດ້ານນອກຂອງຫນ່ວຍງານດ້ວຍຄວາມອ່ອນໂຍນ, ງamp ຜ້າ.
    • Ensure the smoke tube and adapters are clean and free from obstructions after each use.
  • ການເກັບຮັກສາ:
    • ເກັບຮັກສາອຸປະກອນໄວ້ໃນບ່ອນທີ່ເຢັນ, ແຫ້ງ, ຫ່າງຈາກແສງແດດໂດຍກົງ ແລະອຸນຫະພູມທີ່ຮ້າຍກາດ.
    • Keep all accessories organized in the provided storage case to prevent loss or damage.
  • ການຄວບຄຸມອຸນຫະພູມ: The SD203 features an adaptive temperature control system. Avoid operating the device in conditions outside its specified temperature range (-68°F to 248°F) to prevent damage.

8. ການແກ້ໄຂບັນຫາ

This section addresses common issues you might encounter with your SD203.

ບັນຫາສາເຫດທີ່ເປັນໄປໄດ້ການແກ້ໄຂ
ບໍ່ມີຄວັນອອກ
  • ນ້ຳມັນຄວັນບໍ່ພຽງພໍ.
  • Smoke tube blocked.
  • Device in Air Mode.
  • Power connection issue.
  • Refill smoke oil to the appropriate level.
  • Check and clear any blockages in the smoke tube.
  • Ensure the device is switched to Smoke Mode.
  • Verify secure connection to 12V battery.
Oil spraying from smoke vent
  • Overfilled smoke oil reservoir.
  • Drain excess smoke oil until the level is within the recommended range.
Inaccurate pressure gauge/flow meter readings
  • Loose connections in the system being tested.
  • Faulty gauge/meter.
  • Ensure all connections to the vehicle system are tight and properly sealed.
  • Contact support if you suspect a faulty component.
ອຸປະກອນຮ້ອນເກີນໄປ
  • Prolonged use in extreme conditions.
  • ຂັດຂວາງການລະບາຍອາກາດ.
  • ອະນຸຍາດໃຫ້ອຸປະກອນເຢັນລົງ.
  • Ensure ventilation slots are clear and unobstructed.
  • The adaptive temperature control system should manage this, but extreme conditions may still cause issues.

9. ຄໍາແນະນໍາຜູ້ໃຊ້

  • ປະເພດນ້ຳມັນ: For optimal performance and safety, use baby oil (mineral oil) as the smoke-generating fluid. This is generally non-toxic and effective for leak detection.
  • Initial Air Test: Always start with the Air Mode to quickly check for significant leaks before switching to Smoke Mode. This saves smoke oil and time.
  • ການກະກຽມລະບົບ: Before introducing smoke, ensure the system being tested is properly sealed at all entry and exit points, except where the smoke is introduced.
  • ຄວາມປອດໄພທໍາອິດ: Always work in a well-ventilated area. Although the smoke is non-toxic, prolonged exposure is not recommended.

10. ການຮັບປະກັນແລະການສະຫນັບສະຫນູນ

The FOXWELL SD203 Automotive Smoke Machine comes with a ຮັບປະກັນ 2 ປີ ນັບ​ແຕ່​ວັນ​ທີ​ຂອງ​ການ​ຊື້​, ກວມ​ເອົາ​ຂໍ້​ບົກ​ພ່ອງ​ການ​ຜະ​ລິດ​ແລະ​ຄວາມ​ຜິດ​ພາດ​ພາຍ​ໃຕ້​ການ​ນໍາ​ໃຊ້​ປົກ​ກະ​ຕິ​.

For technical support, warranty claims, or any questions regarding the operation of your device, please contact the FOXWELL Official Store or your authorized dealer. Please have your purchase details and product serial number ready when contacting support.

ຂໍ້ມູນຕິດຕໍ່:

  • Refer to your purchase documentation or the FOXWELL Official Store webເວັບໄຊສໍາລັບລາຍລະອຽດຕິດຕໍ່ສະຫນັບສະຫນູນໃນປະຈຸບັນຫຼາຍທີ່ສຸດ.

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